OEM Dual Sheet Inspection Import Replacement Case | AtonmMDSC-9000T

1、 Project Background

The double sheet inspection of stamping robotic arms in automobile manufacturers is a key process to ensure the quality of stamping products, protect molds, and stabilize production line rhythm. The high-end stamping production lines in the industry have long adopted imported double sheet testing equipment, which has reliable basic testing performance. However, there are generally problems such as high procurement and maintenance costs, long supply cycles, and slow after-sales response. In order to achieve independent and controllable localization of key equipment, further reduce costs and increase efficiency, and adapt to the intelligent upgrading needs of factories, a well-known domestic host factory has replaced its stamping production line detection equipment with domestically produced ones, and finally selected AtonmMDSC-9000T contact dual sheet detector to replace the original imported equipment.

2、 Existing shortcomings of the original imported equipment

The factory's original imported double sheet testing equipment has long-standing industry pain points in procurement and operation and maintenance services, which cannot meet the production needs of enterprises to reduce costs, increase efficiency, and quickly maintain:

1. High procurement and operation costs: Imported equipment is priced high, and core hardware and exclusive accessories rely on overseas supply without localized replacement parts. Annual maintenance and repair service fees are expensive, and long-term operating costs remain high.

2. Long supply cycle: All equipment and accessories are imported from overseas, and the ordering, transportation, and customs clearance processes are cumbersome. The overall supply cycle is long, and it is difficult to quickly replace accessories after equipment aging or failure, which can easily cause passive shutdown of the production line.

3、 AtonmMDSC-9000T Domestic Solution

In response to the core pain points of high cost, long delivery time, and lagging after-sales service of imported equipment, while maintaining testing performance against imported standards, AtonmMDSC-9000T perfectly replaces imported equipment with the advantages of domestic high performance and high service. On the basis of maintaining the testing accuracy, operational stability, and adaptability of imported equipment, further optimize flexible production and digital functions to meet the production needs of domestic host factories.

The core advantages are as follows:

1. High precision detection of all materials, strong anti-interference: suitable for a full range of stamped plates such as steel plates, aluminum plates, stainless steel, etc., covering the full specification production needs of the factory. Equipped with dynamic anti-interference algorithm, it effectively avoids workshop working condition interference, stably eliminates double screen missed detection and false alarm problems, and ensures the safety of molds and production.

2. Large formula storage, efficient and flexible production change: Built in 999 sets of custom production formulas, one click call for multi product production change, no need to repeatedly clear and reset parameters, greatly reducing production downtime, suitable for small batch and multi category flexible production modes.

3. Full industrial communication adaptation, seamless intelligent docking: supports mainstream protocols such as Profinet, EtherCat, IO, etc., can directly dock with existing production line control systems, without the need for large-scale equipment modification, quickly achieve data upload, status monitoring, quality traceability, and adapt to factory digital upgrades.

4. Dual function error prevention and controllable quality: Integrated with dual sheet detection and sheet thickness detection, it can accurately identify stacking, thin material, and wrong material problems, and improve the stamping forming yield rate from the source.

5. High cost-effectiveness+localized services: Domestic equipment significantly reduces procurement and annual maintenance costs, core technology is independently controllable, and local teams respond quickly 24/7 to solve the problems of slow supply and lagging after-sales of imported equipment.

4、 Project implementation effectiveness

This time, rapid replacement deployment was completed on multiple main stamping production lines in the factory, with easy installation and debugging, no need to modify the original production line structure, and significant effects after landing:

1. Significant improvement in production stability: solves the problem of false alarms caused by working condition interference, significantly reduces the scrap rate of stamping parts and mold damage rate, effectively reduces production losses and downtime failures.

2. Significant improvement in production efficiency: One click formula switching significantly reduces production time, improves equipment utilization, and perfectly adapts to flexible production rhythms.

3. Implement digital control of production lines: Connect equipment data links, visualize and trace production data, and assist in upgrading workshop intelligent and standardized management.

4. Cost reduction and efficiency improvement, independent and controllable: The comprehensive use cost of equipment is reduced, the dependence on imported equipment is eliminated, and the localization replacement of stamping core detection equipment is achieved, without the risk of overseas supply and technical barriers.

5、 Case Summary

This project has verified the core performance of AtonmMDSC-9000T, which can be used as a benchmark for imported stamping double sheet testing equipment. The testing effect and operational stability meet the high standard production requirements of the host factory. At the same time, it solves the industry pain points of high cost, slow supply, and lagging after-sales of imported equipment. With unique advantages such as flexible production replacement, intelligent communication, localized high-speed service, and high cost-effectiveness, it has become a mature and replicable localization solution for automotive OEM stamping production line import substitution.