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  • PCB Solutions

    Precision Sensing for Stable PCB Manufacturing

    PCB Industry Solutions

Precision Sensing to Support Stable PCB Manufacturing Processes

During PCB manufacturing processes, abnormal board positioning, incorrect identification, color and marking recognition errors, and uncontrolled process states often lead to misjudgment, rework, and yield loss. Targeting key stages of PCB production, ATONM builds multi-sensor collaborative detection solutions covering material transfer, positioning, inspection, and identification. By integrating color recognition, laser distance measurement, laser presence detection, displacement measurement, and vision inspection technologies, critical process conditions are reliably sensed to improve process controllability and product consistency.

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    Stable Monitoring of Critical Process Conditions

    Through laser distance measurement, laser presence detection, and displacement sensing, continuous monitoring of PCB board positioning, movement, and transfer status is achieved, providing stable and repeatable data support for process control.

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    Accurate Identification and Process Verification

    Leveraging color recognition and vision inspection capabilities, PCB board orientation, markings, color features, and process states are quickly identified and verified, reducing misjudgment and missed detection while ensuring continuity and accuracy throughout the manufacturing flow.

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    Multi-Sensor Collaborative Detection System

    By deploying multiple sensor types collaboratively within PCB manufacturing processes, detection results are complemented and stabilized, effectively addressing complex process variations and improving long-term system reliability and yield performance.

PCB Industry Solutions

Providing collaborative detection solutions using multiple sensor types across different processes and application scenarios in PCB manufacturing.

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Laser Distance Measurement Solution

Color Recognition Solution

Vision Recognition Solution

Magnetic Scale Displacement Solution

  • Laser Distance Measurement Solution

  • Color Recognition Solution

  • Vision Recognition Solution

  • Magnetic Scale Displacement Solution

Laser Sensor

  • Digital CMOS laser sensors feature small size, low photoelectric consumption, and high precision; they accurately detect the relative displacement of objects to be measured, and are often used for measuring physical quantities such as length, distance, vibration, speed, and position.

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  • Digital CMOS laser sensors feature small size, low photoelectric consumption and high precision; they can accurately detect the relative displacement of objects to be measured and are often used for measuring physical quantities such as length, distance, vibration, speed and position.

    Back to Scenario Overview

  • Digital CMOS laser sensors feature small size, low photoelectric consumption and high precision; they can accurately detect the relative displacement of objects to be measured and are often used for measuring physical quantities such as length, distance, vibration, speed and position.

    Back to Scenario Overview

  • Digital CMOS laser sensors feature small size, low photoelectric consumption and high precision; they can accurately detect the relative displacement of objects to be measured and are often used for measuring physical quantities such as length, distance, vibration, speed and position.

    Back to Scenario Overview

  • Digital CMOS laser sensors are characterized by their compact size, low photoelectric power consumption and high precision; they can accurately detect the relative displacement of measured objects and are often used for measuring physical quantities such as length, distance, vibration, speed and orientation.

    Back to Scenario Overview

Color Sensor

  • It automatically mixes and generates the required light source for stable color detection. It features intelligent and digital sensitivity adjustment, high-definition dual digital display, and easy operation for quick mastery. The 8-channel design enables simultaneous recognition of 1 color with a 200 μs high-speed response time. Multiple sensor heads are available for selection, resulting in a wide range of applications.

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  • It supports an RGB three-color light source with triple 16-bit calculation, capable of detecting nearly 3,000 colors and accurately identifying even slight color differences. Adopting an 8-channel output design, it can recognize 4 colors simultaneously. Paired with a variety of color-specific probes, it meets the detection requirements of different sizes and distances.

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  • Integrated design with compact size; Two-point setup with both color and color mark modes for excellent performance; Adjustable detection hysteresis to eliminate the impact of measured object vibration; The unique dual-mode system features simultaneous color and light intensity detection, ensuring more stable and reliable testing.

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  • White LED + custom light-receiving component, which can detect based on the appearance (color) of the target object, thus accurately capturing subtle color differences. In addition, since detection is performed based on appearance (color), it is less susceptible to the impact of tilt or distance changes.

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  • Atonm CE Series is a high-speed intelligent digital color sensor, available in standard and high-performance models. It features dual modes of CoL color detection and Brn color mark detection, supporting output action switching, multiple types of delay functions, and multiple circuit protections. It is suitable for high-speed and high-precision color identification and detection in industrial automation scenarios.

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Image Sensor

  • integrates high-performance image sensing and intelligent AI processing, boasting a maximum of 2.3 megapixels and three adjustable resolutions. Equipped with rich interfaces and an exposure control module, it is suitable for multiple scenarios such as automated production and quality inspection. It supports functional customization and features industrial-grade reliability.

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Magnetic Scale

  • An open and reliable linear measurement system. It is oil-resistant, waterproof, dustproof, shockproof, oil-pollution resistant, high-humidity resistant, and temperature-resistant (both high and low), making it suitable for various harsh working environments. It can replace products such as linear scales and displacement sensors, significantly reducing costs.

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  • An open and reliable linear measurement system. It is oil-resistant, waterproof, dustproof, shockproof, oil-pollution resistant, high-humidity resistant, and high-and-low-temperature resistant, making it suitable for various harsh working environments. It can replace products such as linear scales and displacement sensors, significantly reducing costs.

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  • It adopts high-flexibility and wear-resistant shielded cables and anti-interference hardware & software circuit design, featuring strong anti-interference performance. It meets the requirements of various high-precision displacement measurement scenarios and can withstand complex working environments such as oil pollution, liquids, dust, and vibration. With a compact and exquisite appearance, the product facilitates installation in small spaces.

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  • It adopts high-flexibility and wear-resistant shielded cables and anti-interference hardware & software circuit design, delivering strong anti-interference performance. It meets the needs of various high-precision displacement measurement scenarios and can withstand complex working environments such as oil contamination, liquids, dust, and vibration. With a compact and exquisite appearance, the product allows for easy installation in small spaces.

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  • Laser Distance Measurement Solution

    • Digital CMOS laser sensors feature small size, low photoelectric consumption, and high precision; they accurately detect the relative displacement of objects to be measured, and are often used for measuring physical quantities such as length, distance, vibration, speed, and position.

    • Digital CMOS laser sensors feature small size, low photoelectric consumption and high precision; they can accurately detect the relative displacement of objects to be measured and are often used for measuring physical quantities such as length, distance, vibration, speed and position.

    • Digital CMOS laser sensors feature small size, low photoelectric consumption and high precision; they can accurately detect the relative displacement of objects to be measured and are often used for measuring physical quantities such as length, distance, vibration, speed and position.

    • Digital CMOS laser sensors feature small size, low photoelectric consumption and high precision; they can accurately detect the relative displacement of objects to be measured and are often used for measuring physical quantities such as length, distance, vibration, speed and position.

    • Digital CMOS laser sensors are characterized by their compact size, low photoelectric power consumption and high precision; they can accurately detect the relative displacement of measured objects and are often used for measuring physical quantities such as length, distance, vibration, speed and orientation.

  • Color Recognition Solution

    • It automatically mixes and generates the required light source for stable color detection. It features intelligent and digital sensitivity adjustment, high-definition dual digital display, and easy operation for quick mastery. The 8-channel design enables simultaneous recognition of 1 color with a 200 μs high-speed response time. Multiple sensor heads are available for selection, resulting in a wide range of applications.

    • It supports an RGB three-color light source with triple 16-bit calculation, capable of detecting nearly 3,000 colors and accurately identifying even slight color differences. Adopting an 8-channel output design, it can recognize 4 colors simultaneously. Paired with a variety of color-specific probes, it meets the detection requirements of different sizes and distances.

    • Integrated design with compact size; Two-point setup with both color and color mark modes for excellent performance; Adjustable detection hysteresis to eliminate the impact of measured object vibration; The unique dual-mode system features simultaneous color and light intensity detection, ensuring more stable and reliable testing.

    • White LED + custom light-receiving component, which can detect based on the appearance (color) of the target object, thus accurately capturing subtle color differences. In addition, since detection is performed based on appearance (color), it is less susceptible to the impact of tilt or distance changes.

    • Atonm CE Series is a high-speed intelligent digital color sensor, available in standard and high-performance models. It features dual modes of CoL color detection and Brn color mark detection, supporting output action switching, multiple types of delay functions, and multiple circuit protections. It is suitable for high-speed and high-precision color identification and detection in industrial automation scenarios.

  • Vision Recognition Solution

    • integrates high-performance image sensing and intelligent AI processing, boasting a maximum of 2.3 megapixels and three adjustable resolutions. Equipped with rich interfaces and an exposure control module, it is suitable for multiple scenarios such as automated production and quality inspection. It supports functional customization and features industrial-grade reliability.

  • Magnetic Scale Displacement Solution

    • magnetic scale MRR-H200

      magnetic scale MRR-H200

      An open and reliable linear measurement system. It is oil-resistant, waterproof, dustproof, shockproof, oil-pollution resistant, high-humidity resistant, and temperature-resistant (both high and low), making it suitable for various harsh working environments. It can replace products such as linear scales and displacement sensors, significantly reducing costs.

    • magnetic scale MRR-H500

      magnetic scale MRR-H500

      An open and reliable linear measurement system. It is oil-resistant, waterproof, dustproof, shockproof, oil-pollution resistant, high-humidity resistant, and high-and-low-temperature resistant, making it suitable for various harsh working environments. It can replace products such as linear scales and displacement sensors, significantly reducing costs.

    • magnetic scale MH0-H200

      magnetic scale MH0-H200

      It adopts high-flexibility and wear-resistant shielded cables and anti-interference hardware & software circuit design, featuring strong anti-interference performance. It meets the requirements of various high-precision displacement measurement scenarios and can withstand complex working environments such as oil pollution, liquids, dust, and vibration. With a compact and exquisite appearance, the product facilitates installation in small spaces.

    • magnetic scale MH0-H500

      magnetic scale MH0-H500

      It adopts high-flexibility and wear-resistant shielded cables and anti-interference hardware & software circuit design, delivering strong anti-interference performance. It meets the needs of various high-precision displacement measurement scenarios and can withstand complex working environments such as oil contamination, liquids, dust, and vibration. With a compact and exquisite appearance, the product allows for easy installation in small spaces.

Contact Us for More PCB Industry Solutions

Our professional team looks forward to working with you to enhance process stability and product consistency in PCB manufacturing.

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