Domestic Alternative to Imports: Application of Atonm Double Sheet Detector in Stamping Production Lines

Project Background

In today's highly competitive manufacturing industry, stamping equipment serves as a fundamental production tool, and its efficient and stable operation is crucial to enterprises' production efficiency. The customer is a professional manufacturer of stamping equipment. In the stamping process, accurate sheet detection is directly related to the safe operation of stamping dies—double sheets must never enter the die. Otherwise, the risk of die damage will be greatly increased, leading to production shutdowns and soaring costs.

Previously, the company had been using double sheet detectors of a Japanese brand for sheet inspection. However, with changes in the market environment and the enterprise's higher pursuit of cost control and product performance optimization, it has become an urgent task for the customer to seek a cost-effective domestic alternative. The customer's stamping production line uses 0.4mm-thick stainless steel sheets with dimensions of 80*60cm.

Solution

After communicating with the customer and clarifying their needs and working conditions, Atonm recommended the following solution: the through-beam metal double sheet detector MDSC-1000B paired with a square probe sensor.

This is a cost-effective double sheet detector featuring anti-interference circuit design, delivering excellent performance even in strong electromagnetic interference environments. Equipped with high-sensitivity probes, it offers higher detection efficiency and precision.

Customer Benefits

By adopting the Atonm Through-beam Metal Double Sheet Detector MDSC-1000B, the enterprise has reaped multiple benefits:

From the cost perspective, the procurement cost of this domestic equipment is significantly lower than that of imported detectors. Meanwhile, the high maintenance costs caused by die damage and indirect losses resulting from production downtime have also been reduced, saving a substantial amount of money for the enterprise every year.

In terms of product quality, accurate sheet detection prevents product defects caused by double-sheet stamping, which significantly improves the product qualification rate. This has greatly enhanced the competitiveness of the enterprise’s products in the market and helped the enterprise gain more customer trust and market share.