Application of Atonm Double-Sheet Detector in Bottle Cap Gasket Detection for the Filling Industry

I. Project Background

In the bottled product manufacturing industry, the sealing performance and safety of bottle caps are directly related to the overall product quality. The customer is an enterprise specializing in filling product manufacturing equipment. Faced with the growing market demand and increasingly stringent product quality control requirements from its customers, it has gradually realized the urgency of detecting aluminum foil gaskets in bottle caps. In particular, the quality control of single and double aluminum foil gaskets for bottle caps has become a top priority.

II. Customer Pain Points

Against the backdrop of continuous improvement in production efficiency, the enterprise found that sheet overlapping occurs during the operation of gasket inserting machines. This not only directly affects product quality but also triggers consumer complaints, leading to a gradual increase in customer complaints, which has brought enormous pressure on after-sales service and further damaged the company's brand image. More seriously, such quality issues may result in customer returns, causing direct economic losses and exposing the enterprise to greater risks.

III. Customer Requirements

To address these challenges, the customer is in urgent need of a highly efficient and accurate detection solution to ensure product quality and production efficiency. The bottle cap sizes on the production line for this project are 28mm and 38mm in diameter.

IV. Solution

After an in-depth evaluation of the customer's pain points and requirements, we recommended the Atonm Metal Double-Sheet Detector MDSC-900E. The MDSC-900E can quickly and accurately identify the number of aluminum foil gaskets inside bottle caps. Its sensor probe is installed on the side of the turntable. After gaskets are inserted into the bottle caps, the caps first pass through the sensor for detection. If sheet overlapping is detected, the host will immediately output a signal to ensure timely handling of potential quality issues. This solution not only effectively improves the product qualification rate but also provides strong support for the smooth operation of the production line.

V. Customer Benefits

By introducing the Atonm Metal Double-Sheet Detector MDSC-900E, the overall production efficiency of the production line has been effectively improved, meeting the high market demand. Meanwhile, the product qualification rate has been guaranteed, leading to increased customer satisfaction and a significant decrease in the number of complaints.

Nowadays, with growing emphasis on production quality, enterprises need to continuously innovate to adapt to the rapidly changing market environment. The Atonm Metal Double-Sheet Detector has not only solved practical problems for customers, but also laid a solid foundation for their future development. If you are facing similar challenges, you may wish to consider this solution to elevate your product quality and production efficiency to a new level!