Metal Single & Double-Sheet Detector: Solving the Detection Challenge of Aluminum Foil Gaskets for Packaging Bottle Caps

I. Project Background

The customer is an enterprise specializing in pharmaceutical packaging production. To ensure the safety and efficacy of drugs, the company needs to conduct strict inspections on the aluminum foil gaskets inside each bottle cap to prevent double-gasket situations and avoid product quality issues.

II. Project Working Conditions

Bottle cap diameter ranges from 21.6 mm to 52 mm, with a thickness of approximately 0.8 mm.

The production line processes 300 bottle caps per minute.

III. Solution

To meet the customer's production requirements, we recommend using the Atonm Metal Double-Sheet Detector MDSC-900E paired with a square sensor to monitor the aluminum foil gaskets inside bottle caps in real time, ensuring that only one gasket is present in each cap. The MDSC-900E double-sheet detector is equipped with high-precision and high-stability detection technology, which can quickly identify sheet-stacking situations and greatly reduce the risks of misdetection and missed detection. In addition, the square sensor design facilitates production line installation and adapts to bottle caps of different specifications.

IV. Implementation Steps

Integrate the MDSC-900E double-sheet detector and square sensor into the production line to ensure unobstructed material transport channels.

Provide training for operators to improve their equipment operation efficiency and troubleshooting capabilities.

Conduct real-time monitoring of detection results during production to ensure timely rejection of any non-conforming bottle caps.

V. Customer Benefits

The introduction of the metal double-sheet detector has not only improved production efficiency and product quality, but also brought considerable economic benefits and market competitiveness to the company.

Improved Product Quality

Precise detection ensures that each bottle cap contains only one aluminum foil gasket, significantly reducing quality issues caused by double gaskets.

Reduced Scrap Rate

Automated detection has led to a substantial drop in the scrap rate, saving material costs and manual inspection expenses.

Enhanced Market Competitiveness

By improving product quality, the company has gradually established a sound brand image.