New product launch | Atorm MDSC-2102L one to two dual sheet detector, solves the problem of dual sheet stacking of lithium electrode sheets

Dual independent detection · Copper aluminum foil 0.01mm precise recognition · 200 sets of formulas can be switched with one click

Atorm (Guangzhou) Intelligent Technology Co., Ltd. has officially released the MDSC-2102L metal dual detector. A host with two sensors, dual independent detection and independent output, specially designed for dual stack detection of ultra-thin metal sheets such as lithium electrode sheets, copper foil and aluminum foil. In response to the current industry situation where the internal space of the laminating machine is narrow and thin foil materials are prone to leakage, MDSC-2102L intercepts double sheets from the feeding process to help equipment manufacturers and battery production plants stabilize yield, reduce downtime and scrap risks.

Why must double stack materials be intercepted from the source?

The lithium battery laminating production line is running faster and the production pace continues to increase. The occurrence of double sheet stacking caused by electrostatic adsorption of polarizer and warping and adhesion of sheet metal is a headache for equipment manufacturers and battery manufacturers.

Once the copper and aluminum electrode sheets are stacked together and flow into the stacking process, it can cause batch material scrap, equipment jamming, and in severe cases, increase the risk of excessive cell thickness and internal short circuit, posing real safety hazards. Intelligent interception of stacking defects from the source is the key to improving production line quality and reducing costs.

Product highlights, directly addressing practical issues on the production line

One to two dual channels, separate detection for dual stations

A host can be equipped with two sensors, with two independent channels for calculation and separate signal output, without affecting each other. The dual station laminating machine can handle two point detection with one set of equipment, reducing the number of controller purchases, simplifying cabinet wiring, and helping to reduce BOM costs and wiring complexity for the entire equipment.

Each sensor can be individually enabled or disabled, with 200 sets of material formula storage built-in. For pole specifications that have already been taught, the saved parameters can be directly called; If there are changes in material, thickness, shape, or detection location, it is still necessary to follow the process and re teach. This can not only adapt to flexible production of multi specification polarizer, but also ensure testing stability.

Optimization of lithium battery foil material, more reliable thin material detection

Specially designed for the detection optimization of lithium copper and aluminum thin foil materials, capable of identifying subtle thickness differences, accurately distinguishing between single and double sheet states, and improving the situation where thin foil materials are difficult to measure and prone to missed detections.

Sensor measurement range coverage:

Copper material: 0.01~0.09 mm

Aluminum material: 0.01~0.1 mm

The device is equipped with M12 standard small contact probes, which are compact in size. Even if the installation position inside the laminating machine is limited, it can be easily installed. Modifying existing equipment does not require significant structural changes, making debugging and installation convenient and efficient.

200 sets of high-capacity formula storage, suitable for flexible production switching

In response to the production pain points of multiple specifications, small batches, and frequent production changes in factories, the MDSC-2102L is equipped with 200 sets of high-capacity material formula memory storage functions, suitable for various flexible automation production lines. It is possible to complete teaching calibration and save parameters for copper foil, aluminum foil, and metal foil of different thicknesses, materials, and specifications in advance.

Production changeover does not require repeated debugging and teaching. It supports two methods: manual switching on the panel and remote switching on the Modbus bus. The corresponding material formula can be retrieved in seconds to complete the changeover adaptation. Effectively solving the problems of small formula capacity, tedious and time-consuming production changes in traditional equipment, significantly reducing downtime and production changes, improving overall production efficiency, and perfectly adapting to the flexible production needs of multiple categories of lithium batteries and hardware processing.

Fast response speed, keeping up with the pace of high-speed production lines

50ms hardware response speed, detection cycle can reach about 1200 times/minute, covering the vast majority of high-speed laminated production cycles on the market; The actual operating rhythm can be flexibly adapted based on the mechanical motion and communication cycle of the equipment.

The sensitivity and output delay of the equipment can be adjusted on-site as needed; After activating the dual card hold lock function, the alarm signal will be automatically locked when stacking is detected, and manual confirmation is required to release it, completely eliminating the problems of alarm flashing, missing records, and missing processing. After eliminating material abnormalities, press the ENTER key to clear the lock status.

IO interface+RS485 communication, easy to connect with automation equipment

The device output supports free switching between NPN/PNP, and can accurately provide feedback on three working states: zero sheet, single sheet, and double sheet. It is directly connected to the PLC control system, and can detect abnormalities and immediately trigger equipment shutdown alarms to block defective products from flowing into the next process.

Equipped with a complete Modbus RS-485 communication protocol, the upper computer can remotely switch material groups, complete zero/single/double sheet remote teaching, read real-time detection data and equipment fault information, seamlessly integrate with MES system, and achieve full process retention and traceability of detection data, perfectly adapting to the intelligent and digital production transformation needs of lithium electrical factories.

Landing application scenarios

✅  Lithium battery laminating machine: positive and negative electrode copper foil, aluminum foil electrode detection, avoiding double feeding in the laminating process

✅  Dual station automation equipment: One controller realizes two point detection, saving hardware investment and simplifying equipment structure

✅  Thin metal sheet material feeding detection: avoid the stacking of copper and aluminum thin materials into the subsequent process, reduce material scrap and mold loss

✅  Stamping, hardware processing and feeding processes to comprehensively prevent the risk of metal sheet stacking

✅  Copper aluminum mixed material alternate feeding production line, dual independent testing, suitable for synchronous testing of different materials

✅  Automation and digital upgrade production lines that require RS485 access to PLC or MES

Quick overview of core specifications

Project parameters

Host model MDSC-2102L

Testing objects include copper foil, aluminum foil, and various ultra-thin metal sheets

Measurement range: Copper 0.01~0.09mm; Aluminum 0.01~0.1mm

Sensor configuration: 1 host with 2 sensors, dual independent detection output

200 sets of material formulas, manual panel/Modbus bus one click switching

Output mode NPN/PNP switchable, default NPN

Communication method RS485, Modbus RTU protocol

Response speed 50ms

Power supply mode 24V DC

Protection level equipment front panel IP65, sensor IP65

Warranty period of 18 months (based on equipment barcode)

Frequently Asked Questions

Q: Can copper foil and aluminum foil mixture be tested simultaneously?

A: Okay. MDSC-2102L has two independent sensors for independent judgment and output, which can be set with different material properties and detection thresholds. The two sensors do not interfere with each other and support synchronous detection of copper aluminum mixtures.

Q: Do I need to re teach for material replacement?

A: The material specifications that have been completed for teaching storage can be directly used by calling the corresponding formula; If there is a change in the material, thickness, shape, or testing location, it is necessary to re teach according to standard procedures to ensure testing accuracy.

Q: Can the device interface with PLC/MES systems?

A: Supports NPN/PNP switch output and can be directly connected to PLC; Equipped with RS485 interface and Modbus RTU protocol as standard, it can seamlessly integrate with upper computer and MES system, and adapt to digital upgrading of production lines.

Q: What are the precautions for equipment installation?

A: The sensor should be installed vertically and tightly against the sheet material, avoiding air gaps, tilting, and arched gaps in the board; The sensor cable should be routed separately from the power line and kept away from strong electromagnetic interference equipment such as frequency converters and servo motors to ensure stable detection.

Q: How long is the product warranty?

A: The overall warranty period of the equipment is 18 months, and the warranty period is based on the barcode date of the equipment body.

The new product has been launched, welcome to inquire

The Atorm MDSC-2102L metal dual detector has been officially launched.

Whether you are an equipment engineer, procurement manager, or production line manager, if you have needs such as metal double detection, copper aluminum mixed material recognition, equipment RS485 integration, production line efficiency improvement, etc., please feel free to contact Atorm Intelligent Technology for exclusive selection solutions, complete technical information, and sample testing services.

Consultation hotline: 133-4281-4291

Official website: https://www.atonm.com/en

MDSC-2102L， Make metal double detection more independent, stable, and easy to integrate, helping enterprises improve production line quality, reduce costs, and increase efficiency!