Atonm MDSC-9000T Dual-Channel, Single-Sensor Metal Double-Sheet Detector

Addressing critical issues in high-speed automated stamping lines—such as mold wear, rising scrap rates, and frequent downtime—Atonm leverages core electromagnetic induction and eddy current technologies to launch the MDSC-9000T Metal Double-Sheet Detector, providing automated production lines with a new standard of “precise, efficient, and worry-free” detection.

This new product is developed with a focus on the real pain points of automated production lines. It integrates 999 recipe sets, thickness measurement, high-speed response, modular maintenance, and zero-risk retrofitting, while supporting mainstream communication protocols such as IO/Profinet/EtherCAT, delivering multiple values of “precise detection + efficient production + worry-free operation.”

1. Storage for 999 recipe sets—no need to “delete old and save new” during changeovers

Your Pain Point: Production lines need to accommodate multiple sheet material specifications. Each changeover requires deleting old recipes before saving new parameters, with repeated tuning taking at least ten minutes. For small-batch, multi-batch production, frequent recipe switching not only reduces capacity but also increases the risk of detection errors due to misremembered parameters.

MDSC-9000T Metal Double-Sheet Detector: Overcomes the limitations of traditional equipment’s recipe storage by supporting independent storage of 999 recipe sets—no need to delete old recipes to save new ones. Parameters for sheets of different thicknesses and materials can be stored individually, and changeovers can be executed with one-click switching, without retraining. Even novice operators can reduce changeover time to seconds, making production scheduling more flexible and preventing delays caused by recipe switching.

2. Real-Time Thickness Measurement + Double-Sheet Prevention to Eliminate Batch Defects

Your Pain Point: During continuous production, variations in metal sheet thickness can lead to batch defects, directly increasing rework and scrap costs. Moreover, without unified thickness data recording, post-production traceability is impossible, making it difficult to pinpoint process issues and affecting both production efficiency and quality stability.

MDSC-9000T Metal Double-Sheet Detector: Innovatively integrates real-time thickness measurement with a range covering 0.2–4.0 mm metal sheets. It accurately identifies single-sheet, double-sheet, or multiple-sheet states while displaying real-time thickness data. Full-process data recording ensures traceability. A single unit achieves both thickness compliance and no double-sheet detection, effectively preventing misfeeds and thickness overruns, and provides precise data to support process optimization.

3. Independent Dual-Probe Settings—No “Repeated Recipe Switching” for Different Thicknesses

Your Pain Point: When a single production line needs to inspect sheets of varying thicknesses, each specification change requires adjusting probe parameters and switching recipes—tedious and error-prone. Temporary shutdown or activation of a probe also necessitates retraining, delaying inspection progress.

MDSC-9000T Metal Double-Sheet Detector: The dual probes support independent detection of sheets with different thicknesses without frequent parameter switching. Even if the production line’s detection channels are adjusted (e.g., from “both probes active” to “single probe operation”), probes can be turned on or off without retraining, ready for immediate use. This eliminates repeated tuning, significantly improves detection efficiency, and prevents errors caused by parameter switching.

4. ≤200ms High-Speed Response—No “Waiting for Inspection” on High-Takt Lines

Your Pain Point: On fast-paced production lines, traditional detectors may respond too slowly. Sheets arrive at the station before results are ready, forcing either downtime or risky production. This not only reduces throughput but also risks equipment damage, such as mold jams caused by double sheets entering the press.

MDSC-9000T Metal Double-Sheet Detector: Featuring an optimized detection algorithm, the dual probes respond in as fast as 200 ms, easily matching the requirements of high-speed lines running at 20 SPM. Sheets entering the detection zone receive instantaneous, accurate results—no waiting required—ensuring continuous production. It also supports both ferromagnetic and non-ferromagnetic metals (e.g., steel, iron, aluminum, copper, stainless steel), maintaining high-speed, stable performance across all metal types without slowing down production.

5. Compatible with Mainstream Communication Protocols—Facilitating Smart Production Line Upgrades

Your Pain Point: Traditional detectors often have poor communication compatibility, making it difficult to integrate with existing PLCs or other host systems. This limits centralized control and data connectivity, restricting the automation-to-intelligence upgrade of production lines.

MDSC-9000T Metal Double-Sheet Detector: Supports IO, Profinet, EtherCAT, and other mainstream communication protocols, enabling seamless integration with existing PLC and MES systems. It allows real-time inspection data upload, remote monitoring of equipment status, and centralized control. No additional adaptation devices are needed, providing data support for smart scheduling and process optimization and meeting the upgrade requirements of modern factories.

6. Modular, Detachable Design—Maintenance Without “Replacing the Entire Cable”

Your Pain Point: Detector cables are exposed to harsh production line environments. Local damage caused by wear or pulling traditionally requires replacing the entire cable—resulting in high material costs and downtime ranging from half an hour to several hours, seriously affecting production.

MDSC-9000T Metal Double-Sheet Detector: Features a modular and detachable structure, specially optimized for cable maintenance. If a section of the cable is damaged or production line routing needs adjustment, only the affected segment needs replacement—no need to replace the entire cable. This ensures stable measurement performance, significantly reduces material costs, and minimizes maintenance downtime, limiting production loss due to equipment servicing.

7. Zero-Risk Code Modification—Upgrades Without “Fear of Touching the Original System”

Your Pain Point: When replacing old equipment (especially imported devices), there is concern about modifying existing system code. Mistakes can halt the entire production line, causing huge losses, and without full technical documentation, post-issue troubleshooting is difficult.

MDSC-9000T Metal Double-Sheet Detector: Offers exclusive zero-risk code modification service, fully protecting the original system. Only a dedicated interface program between Atonm equipment and the enterprise’s existing system is developed—no modification, migration, or interference with any running system code.

Before on-site integration, 72 hours of continuous fault-free testing is conducted to ensure stability. After completion, full documentation of the interface program (including code comments and logic explanation) is provided, along with technical training to ensure the enterprise can maintain the system independently.

Additionally, a professional support team is available 24/7 online, with on-site service within 48 hours if remote issues cannot be resolved, plus lifetime free remote technical support, ensuring worry-free equipment upgrades.

The MDSC-9000T Metal Double-Sheet Detector is now open for pre-order. For detailed specifications or trial requests, please contact:

• Hotline: +86 133-4281-4291
• Official Website: www.atonm.com