Solving Pain Points in Automotive Stamping Lines! The Atonm MDSC-8200T Double-Sheet Detector Boosts Production Efficiency

In automotive stamping workshops, issues such as die jamming or damage caused by overlapping materials, increased scrap rates from incorrect feeding, and lengthy setup times when switching between multiple vehicle models often affect production line efficiency and cost control. To address these common industry pain points, Atonm (Guangzhou) Intelligent Technology Co., Ltd. has launched the MDSC-8200T Automotive Stamping Single & Double Sheet Detector, providing professional solutions for automotive stamping production lines.Directly Addressing Core Production Line Issues, Reducing Manufacturing Risks from the Detection Stage

In automotive stamping production lines, overlapping metal sheets during feeding is one of the primary risks. Material overlap can cause equipment downtime, disrupt production schedules, and in severe cases, lead to die jamming or damage, increasing maintenance costs. Additionally, incorrect or mismatched sheet specifications can result in higher scrap rates, further driving up production costs.

Moreover, during multi-model and multi-die production, conventional detectors have limited recipe storage. Switching parameters often requires deleting old data, prolonging changeover times and making it difficult to meet high-speed production demands.

The Atonm MDSC-8200T, based on electromagnetic induction and eddy current technology, is specifically designed for ferromagnetic metal materials (detecting thickness range 0.2–4.0 mm). It can accurately identify single or double sheets to prevent overlapping issues, while also monitoring sheet thickness in real time to help detect feeding errors, thereby reducing production risks at the detection stage.

Six Key Advantages of the 8200T, Tailored for Automotive Stamping Lines

1. 1,000 Recipe Storage Sets for Greater Multi-Model Flexibility
Unlike most detectors on the market with a 255-recipe storage limit, the MDSC-8200T supports 1,000 recipe sets. In multi-model and multi-die production scenarios, parameters can be switched quickly without deleting existing recipes, significantly shortening changeover adjustment time and meeting the diversified production needs of the automotive manufacturing industry.

2. High-Speed Response, Suited for 20 SPM High-Speed Production Lines

High-speed production lines demand rapid detection. The MDSC-8200T single-probe detection response time is ≤95 ms, and dual-probe coordinated response time is ≤160 ms, achieving a detection efficiency of up to 200 pcs/min. This ensures timely detection on 20 SPM high-speed stamping lines, maintaining continuous production flow and preventing delays caused by slow detection.

3. Real-Time Thickness Measurement & Data Logging for Quality Traceability and Process Optimization

In addition to single and double sheet detection, the MDSC-8200T features real-time thickness measurement with an accuracy of up to 3%. It visually displays sheet thickness and records full-process detection data. This allows for the immediate identification of incorrectly sized sheets, preventing feeding errors, while the accumulated data supports quality traceability of automotive components and provides valuable insights for production process optimization.

4. Dual-Channel Design, Compatible with Dual-Station and Large Sheet Detection Scenarios

To meet the common demands of dual-station (one machine, two dies) and large sheet detection in automotive stamping lines, the MDSC-8200T features a dual-channel design. In dual-station scenarios, the two probes can correspond to two dies under the same recipe, independently detecting sheets at different stations. For large sheet detection, both probes can simultaneously monitor different positions on the same sheet, enhancing detection coverage. This design eliminates frequent parameter switching and reduces detection steps, and has been successfully applied in complex production lines at major equipment manufacturers such as Jinan No. 2 Machine Tool.

5. Anti-Interference & Communication Support for Stable Industrial Operation

Industrial production environments often involve significant electromagnetic interference. The MDSC-8200T enhances anti-interference capability through a combination of electromagnetic shielding algorithms, adaptive filtering, and dynamic baseline compensation, ensuring stable detection data even under complex conditions. Additionally, the device supports multiple industrial communication protocols, including PROFINET, MODBUS, and IO, allowing seamless integration with mainstream production line control systems without requiring extensive modifications.6. Zero-Risk Code Modification Service

For replacing imported equipment or upgrading products, Atonm offers a “Zero-Risk Code Modification Service.” This service develops a dedicated interface program without touching the original system code. After 72 hours of continuous fault-free testing, on-site service is provided. Complete program documentation and technical training are delivered, alongside 24/7 online support and on-site service within 48 hours, fully addressing customer concerns and ensuring a safe, efficient, and worry-free production line upgrade process.

Our Clients: Partnering with Industry Leaders to Empower Intelligent Upgrades in Automotive Manufacturing

As a benchmark enterprise in China’s industrial sensor sector, Atonm leverages mature solutions and reliable product performance to deeply serve leading clients in automotive manufacturing and equipment integration, becoming a trusted partner in the automotive industry:

·Automobile Manufacturers: Global well-known carmakers such as BYD, Karma, SAIC, Volkswagen, covering core processes like stamping and welding, effectively preventing die damage and yield loss caused by overlapping materials.

·Equipment Integrators: Leading industry equipment providers including Jinan No. 2 Machine Tool, ABB, OTTO, Yangli, FANUC, KUKA, Ruihui, Yaskawa, Shougang, receiving customized sensor solutions to enhance equipment performance.

For collaboration needs in the automotive manufacturing sector, Atonm offers a streamlined interface service following the “Rapid Diagnosis – Customized Solution – Efficient Implementation” approach. From initial requirement discussions to solution deployment, our professional team manages the entire process to ensure efficient and smooth cooperation. If you are interested in partnering with us, please contact Atonm. We look forward to working together to enhance automotive production efficiency.