Atonm Through-Beam Metal Double-Sheet Detector: High-Speed and Precision, Reshaping Production Efficiency

In the metalworking sector, double-sheet detection is a critical step to ensure stable production lines. Atonm's through-type Metal Double-Sheet Detector combines high-speed response, wide-range detection, strong anti-interference capability and intelligent connectivity, becoming the "efficiency guardian" for industries such as hardware & appliances, lithium battery electrode stacking, and metal packaging.

1. 1200 pcs/min Ultra-high Response — Redefining Detection Efficiency

Atonm's through-type double-sheet detector features an industry-leading dynamic detection system, with response speeds up to 1,200 pieces per minute. Whether on continuous high-speed automotive or appliance stamping lines, or in the precision processes of lithium battery electrode stacking, it achieves "real-time detection and zero-delay feedback", accurately identifying single- or double-sheet status for each panel, preventing downtime caused by overlaps and significantly increasing line throughput.

2. 0.01–40.0 mm Full Thickness Coverage — Accurate Identification of Complex Materials

The detection range covers from ultra-thin 0.01 mm aluminum foil to 40 mm thick aluminum plates, compatible with copper, aluminum, iron and mixed-material scenarios. Backed by a database of over 170,000 panel samples and data-driven modeling, the system analyzes material, thickness and surface characteristics to achieve "one-piece, one-inspection; double-sheet must be reported" — even micron-level foils or multilayer composite metals can be precisely distinguished, solving industry pain points such as missed detections for thick plates and false positives for thin plates.

3. Triple Anti-Interference Technology — Stability in Complex Conditions

Electromagnetic interference often causes false alarms in industrial environments. Atonm's through-type detector uses electromagnetic shielding, adaptive filtering and dynamic baseline compensation together to build a multi-stage noise suppression system. Field tests on a stamping line in Guangdong show stable and accurate detection signals even under 50 Hz powerline interference plus 1,000-gauss stray magnetic fields, preventing environment-induced production incidents and ensuring reliable operation under harsh conditions.

4. Intelligent Connectivity — Enabling Industry 4.0 Upgrades

As a core component of smart manufacturing, select through-type detectors support Profinet, Modbus and IO protocols, enabling MES integration for real-time exchange of panel information and providing efficient data integration and collaboration for intelligent production lines.

5. Broad Industry Compatibility — Proven by Leading Enterprises

▶ Automotive Stamping: a cost-saving "mold protector"

On an automotive stamping line, the through-type detector works with non-contact photoelectric probes to monitor material flow at high speed. After adoption, mold maintenance cycles extended by 40% and a single line saved roughly ¥370,000 annually, making it a standard solution for leading carmakers.

▶ Lithium Battery Stacking: the "safety guardian" for ultra-thin materials

For lithium battery lines requiring 0.01 mm foil detection, the through-type detector accurately distinguishes single and double sheets, eliminating overlap-related short-circuit risks. A tested production line saw material waste reduced by 15% and yield increased to 99.9%, serving major customers in the industry.

▶ Metal Packaging & Home Appliance Hardware: the "efficiency engine" for precision manufacturing

On lines such as can-making and motor stator stamping, the detector handles micron-level detection to reduce mold wear and defective rates. For example, an air-conditioning motor stamping line achieved a 20% productivity increase and 18% process cost optimization after deployment.

6. Technical Endorsements — Patents and Worry-free Service

Atonm, certified by the China Forging Association as an "Excellent Stamping Equipment Supplier", holds multiple national patents and 12 authoritative certifications. The core team has deep industry experience and collaborates with MIT AI labs for continuous innovation. With a 7×24 professional after-sales team, Atonm provides one-stop services from customization and commissioning to lifecycle maintenance, ensuring worry-free operation.

Conclusion

The Atonm through-type Metal Double-Sheet Detector redefines industrial detection standards with a three-dimensional breakthrough in "speed × precision × stability". Whether you are a high-speed automotive manufacturer, a precision lithium battery enterprise, or a metal-processing firm aiming to reduce costs and boost efficiency, Atonm's Metal Double-Sheet Detector helps you solve overlap issues and enables intelligent production upgrades.

Unlock an efficient detection solution now:

▶ Official site: Atonm Metal Double-Sheet Detector

▶ Contact: 133-4281-4291

— Measuring accuracy with technology, driving performance with intelligence