Automotive Stamping Industry | Feeding Overlap Detection Equipment Set to Achieve Localization

With the rapid development of the automotive manufacturing industry and the increasing demand for high-quality automotive stamped parts, the market's need for efficient and high-precision automotive metal parts production is growing. Against this backdrop, Atonm's domestically-produced Metal Double-Sheet Detector has become an essential piece of equipment for detecting overlapping materials in automotive stamping production.

Since the launch of Atonm’s MDSC-9000S Metal Double-Sheet Detector over a year ago, it has received unanimous recognition from customers after being tested in large-scale terminal production lines. The sensor uses minute changes in magnetic flux to achieve fast and accurate single/double-sheet detection, with each detection taking only 0.3 seconds. This significantly improves production efficiency and product quality. The product effectively prevents equipment damage and product defects caused by double sheets of metal entering the mold, ensuring smooth and efficient operation of the stamping production line.

Solution

In the automotive stamping industry, the use of magnetic induction-based double-sheet detection solutions remains the mainstream approach. Atonm, following market demand, has introduced the MDSC-9000S series Metal Double-Sheet Detector, taking the lead in replacing imported solutions.

The MDSC-9000S Metal Double-Sheet Detector matches international brands in key technical parameters. It supports a stamping speed of 18 sheets per minute, is equipped with Profinet communication for easy integration into automation production line systems, and has 200 recipe memory presets, allowing for easy switching of materials and parameters on the same production line. The device is easy to install and maintain, effectively improving the quality of stamped products, further enhancing the stability and quality of component production, and providing strong support for efficient production in the automotive stamping industry.

Features Overview

Extremely High Reliability: 1 million continuous detection cycles, with zero false alarms or missed detections.
Seamless System Integration: The main unit offers PROFINET / RS485 bus communication, with optional I/O communication, making it easy to integrate into automated production line systems.
Remote Process Data Exchange: Supports direct remote process data exchange with ERP / MES systems.
Dual-Channel Sensor Design: One controller can support two sensors simultaneously, effectively reducing system costs.
All-Metal Detection: Stable detection of both magnetic and non-magnetic materials, meeting the needs of steel-aluminum mixed production lines.
Recipe Storage: Provides 200 sets of different recipe configurations, allowing for easy switching between materials and parameters on the same production line without the need for repeated teaching.