Serious Hazards of Double-Feeding in Stamping: How to Prevent It on Multi-Station Stamping Lines?

When addressing double-feeding detection on multi-station stamping lines, it is important to recognize the serious hazards that double feeds can cause. Double feeding can waste material, increase production costs, and even damage or rupture costly dies. It also affects product quality and production efficiency, creating unnecessary trouble for manufacturers. Therefore, preventing double feeds from entering the stamping stage is a critical task on multi-station stamping lines.

To address this issue, Atonm has developed the MDSC-9000S Single-Sensor Metal Double-Sheet Detector specifically for multi-station stamping lines. This detector is based on electromagnetic induction and eddy current principles. The main controller can connect two sensors simultaneously to perform efficient and stable double-feed detection. The MDSC-9000S includes 200 material recipe storage sets to avoid repeated adjustments. Its integrated design supports both magnetic and non-magnetic materials without distinguishing material types, and it supports terminal and bus control schemes for intelligent system control.

The MDSC-9000S Single-Sensor Metal Double-Sheet Detector provides multiple advantages and a reliable solution for double-feed detection.

First, it adopts next-generation sensor technology and precision detection algorithms, offering excellent anti-interference capability to quickly and accurately detect stacked metal sheets with high precision and stable performance.

Second, the MDSC-9000S uses one controller connected to two sensors, enabling simultaneous detection for two stamping operations with a single controller. Compared with traditional one-to-one detectors, it improves detection efficiency and saves time.

In addition, the MDSC-9000S supports various communication networks for better compatibility. It includes a communication module that can easily connect to multiple bus systems, PLCs, and host PCs, providing flexible system control and traceable operation records.

The MDSC-9000S plays a vital role on multi-station stamping lines. It can quickly and precisely detect stacked-sheet conditions to ensure that double-feeding does not enter the stamping process, thereby avoiding waste and damage. The intelligent design and intuitive user interface make operation simple for both new and experienced users, reducing training costs and workload, while improving efficiency and accuracy. It helps manufacturers increase production efficiency, reduce costs, and ensure product quality, making it a valuable solution for industry adoption.