Application case of AtonMLS2 bottom line breakage detector - helping Foshan pattern machine manufacturer achieve standard upgrade

Customer background

A professional pattern machine R&D and production enterprise in Foshan (hereinafter referred to as the "customer") has long provided high-speed computer pattern machine equipment for industries such as clothing, luggage, shoes, and hats. Its products have the characteristics of high speed and high precision, and its end users cover multiple large sewing factories at home and abroad.

face challenges

The customer's original pattern machine was equipped with a bottom line breakage detector with insufficient stability, which exposed multiple pain points in actual workshop production. The feedback from the terminal production line is concentrated as follows:

1. High false alarm rate in oil and dust environments, frequent triggering of unnecessary shutdowns;

2. After replacing different specifications of shuttle cores, it is necessary to readjust the testing parameters, which is cumbersome to operate;

3. There are occasional missed detections during high-speed operation of the equipment, resulting in gaps and waste products, increasing material loss and rework costs.

The above issues not only increase customer after-sales maintenance costs, but also have a negative impact on the market reputation of the entire machine product. The customer has tested multiple commercially available detectors, but none of them can meet the reliable detection requirements under complex working conditions.

Solution

The customer learned about the LS2 shuttle core bottom line breakage detector independently developed by Atorm (Guangzhou) Intelligent Technology Co., Ltd. through online channels and immediately took the initiative to connect. Atorm engineers bring prototypes to the site to complete on-site installation and real condition evaluation.

Core technical features of LS2 detector:

1. Three sets of adaptive algorithms

The adaptive distance algorithm eliminates the calibration process and adapts to various installation distances; Dust and light adaptive algorithm, effectively suppressing oil pollution, cotton wool, and environmental light interference; The rapid response algorithm is suitable for high-speed sewing at 3000-4000rpm, and the machine can be stopped immediately when the thread breaks.

2. Broad spectrum compatibility

Compatible with conventional and non-standard shuttle cores such as porous, alumina, and colored coatings, without the need to replace equipment accessories.

3. Simple installation and renovation

External structure, fixed on the side of the shuttle shell observation window, without the need to modify the original equipment circuit, can be directly installed on the existing pattern machine.

Test verification

The customer purchased two LS2 detectors in the first batch, which were installed with the assistance of Atorm engineers and directly put into operation on the real production line for a continuous one month testing period, covering multiple categories of fabrics, multiple specifications of shuttle cores, and multiple speed conditions.

Actual test results:

Compared to the original product, the false alarm rate has been reduced by about 90% (according to internal customer statistics);

2. Zero missed detections throughout the entire testing cycle, all broken wires are immediately captured, and automatic shutdown alarm is triggered;

3. After replacing the shuttle core, there is no need to reset parameters, one click adaptive, significantly saving operating time.

Results and Batch Procurement

After a month of stable testing, the customer's technical team highly recognizes the reliability and usability of the LS2 detector.

The customer has officially included Atorm LS2 in the bulk procurement list, upgrading the bottom line breakage detector from an optional accessory to a standard configuration for the pattern machine, and delivering it to end users along with the entire machine.

This upgrade brings multiple expected values:

Significantly reduce the scrap rate and unplanned downtime losses of terminal factories;

Enhance the market competitiveness of complete machine products and improve end-user satisfaction;

Reduce ineffective after-sales repairs and optimize overall service costs for the enterprise.

Customer Reviews

The Atorm LS2 solves the long-standing pain point of detection stability, with simple installation and strong adaptability, and still performs well in complex workshop environments. After making it a standard feature, the feedback from end users has significantly improved, and we highly recognize the value of this product. ”

——Customer Technical Manager

About Atorm

Atorm (Guangzhou) Intelligent Technology Co., Ltd. focuses on the research and development of industrial sensors and control technology, providing high reliability testing solutions for sewing equipment and automated production lines. The LS2 series shuttle core bottom line breakage detector has been implemented in multiple sewing equipment head manufacturing enterprises, helping machine manufacturers improve equipment quality and production efficiency.

Contact Information

Consultation hotline: 133-4281-4291

Address: No. 68 Nanxiang 1st Road, Science City, Guangzhou High tech Industrial Development Zone

Official website: https://www.atonm.com/en