Double sheet testing project for stamping workshop of a new energy vehicle in Henan province -8200S+1500S dual material detector

Customer Profile

The client of this project is a new energy vehicle manufacturing enterprise in Henan Province, with a planned annual production capacity of 300000 vehicles, mainly producing multiple pure electric passenger car models. The stamping workshop is responsible for the production of the entire vehicle body covering parts and structural components, and has multiple large-scale automated stamping lines, which is the core process of vehicle manufacturing.

Project Background and Challenges

The customer's new stamping production line is in the planning stage and has put forward strict requirements for the double sheet inspection process, mainly based on the following pain points:

1. The working conditions are complex and the detection difficulty is high

The production line needs to handle various types of steel plates with a thickness range of 0.5mm-4.0mm, including 12 different materials such as cold-rolled plates, galvanized plates, and high-strength steels, with a thickness span of up to 8 times. Traditional detection methods are difficult to balance the detection accuracy of ultra-thin and thick plates.

2. Multiple vehicle models mixed together, frequent model changes

The production line produces 8 models simultaneously, with 3-5 model changes per day. The original imported equipment needs to be re tuned for parameters for about 30 minutes each time, which seriously affects production efficiency.

3. Tragic historical losses

The old line once experienced a mold breakage accident caused by double tension molding, resulting in direct economic losses exceeding one million yuan. Therefore, double tension testing has been listed as the core quality control point for the construction of the new line.

solution

In response to the above challenges, the Atorm technical team has customized a testing system for customers that includes "source interception+conveyor belt re inspection":

Solution Configuration

Core technical characteristics

1. Magnetic induction+eddy current composite testing technology: not affected by oil stains, film coating, or air gaps, suitable for complex working conditions in stamping workshops

2. 200 sets of material formula storage: pre entered 12 material parameters for 8 vehicle models, one click quick changeover

3. Intelligent fault monitoring: Automatic alarm and shutdown for sensor abnormalities, eliminating the risk of "running with problems"

4. Traceability of production data: Real time uploading of detection data to MES system to meet quality management traceability requirements

Project achievements

Since the project was put into operation, it has been running steadily with excellent performance in various indicators

Customer reviews

Dual detection is the lifeline of the stamping workshop. Previously, imported equipment was slow to change models, which caused us to lose a lot of production capacity. Atorm's solution solved this problem very well, with zero false alarms and zero missed detections, and model changes were also very convenient. Of particular note is the service response. If there is a problem, just call and an engineer will provide remote guidance within 1 hour, which is much more efficient than the service of imported brands. "

——Stamping workshop equipment supervisor

Related Products

• MDSC-8200SContact type dual detector: suitable for robotic gripping scenarios, dual probe design eliminates blind spots in large board detection

• MDSC-1500SThrough type dual detector: suitable for conveyor line detection, compatible with all materials, high-speed response

If you need to learn more about dual detection solutions, please contact our technical team for customized solutions.