Automotive Component Production Line Material Stacking Detection Solution - Atonm MDSC-1500S Double Sheet Detector

1. Core Pain Points of Material Stacking in Automotive Component Production Lines

In key automotive component production lines such as stamping and welding, material stacking directly affects production stability:

Quality Risks: Material stacking is prone to causing dimensional deviations of stamped parts, cold welding or missing welding of weld points, increasing the defective product rate. It also requires additional labor input for screening, undermining product consistency.

Cost Losses: Stacking leads to damage to stamping dies, increasing maintenance costs. Meanwhile, undetected stacking results in material waste, driving up production costs.

Efficiency Decline: Equipment failures caused by stacking trigger production line shutdowns, disrupting production rhythms, delaying order delivery, and reducing overall production efficiency.

2. Atonm MDSC-1500S Solution and Core Advantages

To address the above pain points, the Atonm MDSC-1500S through-beam double sheet detector provides an efficient solution centered on strong technical capabilities and operational convenience.

The specific advantages are as follows:

(I) Technical Advantages: Accurate, Stable, and Adaptable to Complex Working Conditions

Wide-Range Multi-Material Detection: Supports detection of common metal materials for automotive components, including iron, stainless steel (0.2-4.0mm), aluminum/aluminum alloys, and copper (0.2-5.0mm). No equipment replacement is required for different materials, covering the needs of the entire stamping and welding processes.

Strong Anti-Interference Performance: Adopts new-generation sensor technology and exclusive anti-interference algorithms, delivering excellent anti-interference capability. It maintains stable detection without missed or false detections even under complex working conditions common in automotive component production lines, such as mechanical vibration, equipment electromagnetic radiation, and oil/dust on material surfaces.

Fast Response Speed: With a response speed of 1200pcs/min, it fully matches the high-speed operation rhythm of the production line, ensuring the detection process does not slow down production.

Non-Contact Material Protection: Detection is completed without direct contact with materials, effectively avoiding scratches and wear on material surfaces and ensuring the quality of raw materials for components.

(II) Operational Advantages: Convenient, Efficient, and Reducing Labor Costs

Recipe Storage and Remote Control: Features a built-in storage function for 200 sets of material recipes. For production lines that frequently switch materials, parameters can be called directly, reducing repeated setup time. It supports IO and PN communication, enabling remote sheet teaching and learning, reducing on-site operation frequency, and improving management flexibility.

Refined Production Management and Control: Can be connected to ERP/MES systems to directly receive production instructions and switch processed sheets with one click. At the same time, it uploads detection data in real time, facilitating production line quality traceability and production status monitoring, supporting intelligent management, and reducing manual management pressure.

(III) Adaptation Advantages: Flexible Compatibility and Reducing Implementation Costs

Adaptation to Existing Production Line Equipment: The equipment can be directly connected to the production line’s existing robotic arms and PLC systems, eliminating the need for large-scale modification of the production line structure, and reducing implementation difficulty and modification costs.

Reasonable Size and High Protection Level: The host has dimensions of 132mm×116mm×78.5mm, with an embedded opening size of 121mm×105mm, making it easy to install in control cabinets and saving space. The front panel has an IP65 protection level and the rear case has an IP20 protection level, enabling it to adapt to dusty and oily workshop environments, extending equipment service life, and reducing maintenance frequency.

Stable Long-Distance Transmission: Comes with a standard 16-meter sensor cable (customizable length), meeting the installation distance requirements of different stations in the production line. Signal transmission is stable without attenuation, ensuring continuous detection.

3. Core Customer Benefits

Quality Improvement: Accurately detects material stacking, reduces the defective product rate, lowers manual screening costs, ensures the quality consistency of automotive components, and improves product qualification rates.

Cost Optimization: Avoids mold damage and material waste caused by stacking, reducing maintenance expenses. The equipment’s strong adaptability eliminates the need for frequent equipment replacement and production line modification, lowering long-term investment costs.

Efficiency Enhancement: The equipment’s fast response speed and recipe storage function shorten material change adjustment time, reduce production line downtime, and ensure continuous production. Remote control and MES connection improve management efficiency, helping to deliver orders on time.

Intelligent Upgrade: Through detection data traceability and system linkage, it lays a foundation for the intelligent transformation of the production line, aligning with the intelligent development trend of the automotive manufacturing industry.

4. Cooperation Support

If you want to learn more about the equipment’s actual test results or obtain a customized adaptation plan, you can call the official customer service hotline at 400-0088-976 or visit the official website https://www.atonm.com (you can leave a message online to obtain product manuals and case materials). We will arrange a professional technical team to provide one-on-one docking, helping you quickly implement the material stacking detection solution and solve production line pain points.