Import Replacement: Application of Atonm Single/Double Sheet Detector 900E in Stamping Production Line

1. Customer Background and Requirements

An enterprise operates multiple stamping production lines, mainly engaged in the stamping processing of stainless steel products. In the feeding link of the production lines, it is necessary to detect stainless steel sheets with a thickness range of 1.0-2.5mm, and the core goal is to prevent stacked materials from entering the stamping die.

The entry of stacked materials into the stamping die will lead to serious consequences: at best, it causes the scrapping of stamped products and affects production efficiency; at worst, it damages expensive stamping dies, resulting in huge economic losses. At the same time, it will also cause the production line to stop for maintenance, further exacerbating production delays.

Previously, the customer had been using Panasonic's GD-10 and GD-C1 single/double sheet detection equipment. However, these two models have now been discontinued and can no longer meet the equipment configuration needs of the new production lines. The customer is in urgent need of replacing them with detection equipment from other brands.

2. Solution

After researching, comparing, and testing various single/double sheet detection equipment on the market, the enterprise finally chose the solution of Atonm Metal Double Sheet Detector MDSC-900E matched with a square sensor.

The Atonm Metal Double Sheet Detector MDSC-900E is a stacked material detection device specially designed for metal sheet detection. It has a detection thickness range of 0.1-2.5mm, adopts the magnetic induction principle, and has a detection speed of 600 pcs/min, which can quickly and accurately determine whether the sheet is in a stacked state. Meanwhile, the MDSC-900E is easy to install and debug, and can be well compatible with the enterprise's existing stamping production line control system. There is no need for large-scale modification of the production line, which reduces the cost and difficulty of equipment replacement.

3. Customer Benefits

Guarantee Stable Production: The Atonm single/double sheet detector can accurately detect stacked materials, effectively preventing stacked materials from entering the stamping die. It avoids product scrapping and die damage caused by stacked materials, ensures the stable operation of the stamping production line, and reduces the production line downtime.

Improve Production Efficiency: The equipment has a fast detection response speed, which will not affect the feeding speed of the production line and ensures the production rhythm of the line. At the same time, it reduces the rework and maintenance time caused by stacked material problems, and improves the overall production efficiency.

Reduce Costs: On the one hand, it avoids the high maintenance and replacement costs caused by die damage; on the other hand, it reduces the product scrap rate and the waste of raw materials. In addition, the equipment is easy to install and debug, and is well compatible with the existing production line, which reduces the investment cost of equipment replacement.