Application Case of Atonm MDSC-1200C Dual-Sheet Detection Sensor in Automotive Component Production Line

I. Project Background

In the automotive manufacturing industry, the production quality and efficiency of auto parts are of paramount importance. A well-known manipulator enterprise undertook an auto parts stamping line project, where the core segment is manipulator feeding. In previous production processes, stacked sheets frequently entered the stamping die when the manipulator was picking up materials. This not only caused die damage and increased maintenance costs, but also led to material waste. Meanwhile, frequent production line shutdowns have seriously affected the overall capacity of the line. Therefore, to ensure the stable operation of the stamping line, equipping it with a highly efficient and accurate metal double-sheet detector has become an urgent priority.

II. Customer Requirements

The customer needs a metal double-sheet detector applicable to the manipulator feeding process, whose primary purpose is to prevent stacked sheets during material pickup by the manipulator. The detector is required to have high-precision detection capability, enabling it to quickly and accurately determine whether the sheet is a single layer, double layers, or multiple layers. Additionally, it should feature excellent compatibility and reliability to adapt to the complex working environment of the stamping line. Furthermore, it needs to be easy to install and commission without interfering with the normal workflow of the manipulator.

III. Solution

After researching and comparing numerous metal double-sheet detectors on the market, the customer approached us. Following in-depth communication, research and model selection, the customer ultimately selected the Atonm Through-type Single/Double-Sheet Detector MDSC-1200C. This detector boasts the following notable advantages, which fully meet the customer’s requirements for the auto parts stamping line project.

1. Advanced Detection Principle

The MDSC-1200C uses advanced electromagnetic induction technology, with high-precision sensors to detect sheet materials. When the manipulator picks up materials, the sheet first passes through the sensor, which quickly senses changes in the electromagnetic signal of the sheet to accurately determine whether it is a single layer or multiple layers. This detection principle offers extremely high sensitivity and stability, enabling effective detection of various metal sheets, including stainless steel and aluminum alloy—common materials for automotive components.

2. High-Precision Detection Capability

The detector delivers excellent single/double-sheet detection accuracy, distinguishing between single and stacked sheets with minimal error. In practical applications on automotive component stamping lines, it quickly and accurately identifies stacked sheets, preventing issues caused by stacked material entering the die. The MDSC-1200C maintains stable detection performance for both thin and thick sheets, ensuring accuracy in the feeding process.

3. Excellent Compatibility and Adaptability

Designed to integrate with the customer’s manipulator and stamping line, the MDSC-1200C features flexible installation interfaces and communication methods for seamless connection with existing manipulator and control systems. Its compact design allows for quick and easy installation without requiring extensive modifications to the manipulator or production line. Additionally, the detector is highly resistant to interference, adapting to the complex stamping line environment with vibration, noise, and dust, ensuring stable operation under harsh conditions.

IV. Application Effects

After installing the Atonm MDSC-1200C, the project achieved remarkable results:

Reduced Costs: Mold maintenance frequency dropped significantly, material waste was greatly reduced, and production costs were effectively cut.

Improved Efficiency: Production line downtime due to stacked sheets was virtually eliminated, increasing continuous operation time, production capacity, and order delivery efficiency.

Intelligent Management: Detection data was deeply integrated with the production line’s MES system, helping the customer build a quality traceability system for the feeding process and driving production management toward intelligence and digitalization.

V. Summary and Outlook

In this automotive component stamping line project, the Atonm Through-type Single/Double-Sheet Detector MDSC-1200C successfully resolved the stacked sheet issue in the manipulator feeding process, delivering significant economic and social benefits to the customer through its advanced detection principle, high-precision performance, strong compatibility, and intelligent control functions.

As the automotive industry evolves, demand for higher quality and efficiency in auto parts production continues to grow. Atonm remains committed to R&D and innovation in metal detection equipment, continuously improving product performance and quality to provide customers with more advanced, efficient solutions. We look forward to establishing long-term, stable partnerships with more customers to drive the development and progress of the automotive manufacturing industry.