Application of Atonm Metal Double-Sheet Detector 900E in Cap Lining Equipment

I. Customer Background and Requirements

A client specializes in the production of cap lining equipment. During the cap manufacturing process, it is necessary to detect 30MM-diameter aluminum foil gaskets for caps to identify whether they are single-layer or double-layer. The client has high production efficiency requirements, needing to inspect approximately 300 caps per minute.

Since double-layer gaskets will seriously affect the quality and subsequent use of the caps, the client is in urgent need of a highly efficient and accurate double-sheet detection device to eliminate the occurrence of double-layer gaskets, reject unqualified products in a timely manner, and ensure production stability and product quality.

II. Solution: Recommend Atonm Metal Double-Sheet Detector 900E

Tailored Solution for Client Requirements

To meet the client's needs, we recommended the Atonm Metal Double-Sheet Detector 900E. This detector is a high-precision single/double-sheet testing device specially designed for metal sheet detection. It boasts the following notable advantages, which fully align with the client's production and testing requirements:

1. Accurate Detection Capability

Adopting advanced electromagnetic induction detection principles, it can sensitively capture the layer changes of metal sheets. For 30MM cap aluminum foil gaskets, whether single-layer or double-layer, it can achieve precise identification, fundamentally preventing double-layer gaskets from entering subsequent production processes.

2. High-Efficiency Detection Speed

With a fast detection response speed of up to 600 pcs/min, it easily meets the client’s production efficiency requirement of 300 caps per minute. It ensures that the detection process will not become a bottleneck during high-speed production, effectively guaranteeing the smooth operation of the production line.

3. Stable Performance

Made of high-quality materials and sophisticated manufacturing processes, it has excellent anti-interference ability and can operate stably in complex production environments. The equipment features simple installation and debugging as well as a user-friendly interface, enabling workers to master the operation method quickly, which reduces the cost of labor training and the difficulty of operation.

III. Application Results

Improved Detection Accuracy and Guaranteed Quality

After installing the Atonm Metal Double-Sheet Detector 900E, the client's cap production quality has been significantly improved. The long-standing issue of undetected double-layer gaskets has been effectively resolved, enhancing the client's product competitiveness in the market.

Stable Production Efficiency and Reduced Costs

The device's high detection speed perfectly matches the client's production line. While maintaining a detection speed of approximately 300 caps per minute, it ensures detection accuracy. The reduction in defective products has led to substantial cuts in subsequent rework and scrap costs, stably guaranteeing production efficiency and bringing tangible economic benefits to the client.

Easy Operation and Low Maintenance Costs

The Atonm Metal Double-Sheet Detector 900E features an intuitive and user-friendly interface. Workers can master proficient operation after brief training. Meanwhile, the device boasts high stability and a long maintenance cycle, with simple daily maintenance procedures, reducing the client's equipment maintenance costs and labor input.

IV. Customer Feedback

The client is highly satisfied with the performance of the Atonm Metal Double-Sheet Detector 900E. They stated that the device has not only solved the long-standing problem of double-layer gasket detection, improved product quality, but also boosted production efficiency and reduced costs. The stability and ease of use of the device have also received unanimous praise from workers, greatly reducing their work pressure. The client believes that choosing the Atonm Metal Double-Sheet Detector 900E is a very wise decision, which has brought significant value to their production and operation.

V. Conclusion

In this case, the Atonm Metal Double-Sheet Detector 900E successfully met the client's demand for detecting double-layer aluminum foil gaskets of 30MM caps in cap lining equipment, relying on its accurate detection capability, high detection speed and stable performance. By using this device, the client has achieved improved product quality, stable production efficiency and reduced costs, reaping favorable economic and social benefits.