Application Case of Atonm Metal Double-Sheet Detector MDSC-1200C in Hardware Processing

I. Customer Background

The client is a comprehensive enterprise integrating multiple businesses such as injection molding, 3C electronics, and hardware processing. Its business model is mainly equipment leasing, providing professional processing equipment and services for numerous manufacturing enterprises. In a recently undertaken hardware processing (chamfering) project, the client was confronted with intractable production problems.

II. Project Dilemmas

This hardware processing project required chamfering iron sheets with a width of 400mm, length of 500mm, and thickness of approximately 1mm, using a manipulator feeding method. However, in actual production, the occurrence of double-sheet feeding would lead to a sharp increase in the defective rate, seriously compromising production efficiency and product quality. As the client had never used similar detection products before, it had no idea how to accurately detect double iron sheets, and was in urgent need of a reliable solution to resolve this critical issue.

III. Solution

After in-depth research and analysis, we recommended the Atonm Metal Double-Sheet Detector MDSC-1200C to the client. Specifically designed for metal material detection, this detector features high-precision detection capability. It can be quickly integrated into the existing manipulator equipment without causing excessive interference to the original production process, thus greatly reducing the time and cost of equipment modification.

Core Advantages of Atonm Metal Double-Sheet Detector MDSC-1200C

Core Technology Adaptability

MultisCom Optimized Algorithm: Based on the magnetic induction principle, it accurately distinguishes between single and double-sheet status, with strong resistance to electromagnetic interference in workshops, and a detection accuracy rate of ≥99.9%.

Non-contact Detection: Equipped with the M18 circular sensor (SE-1000BC-F5.0), it requires no contact with the sheet surface, avoiding the risk of scratches on ultra-thin 1mm iron sheets.

Terminal Remote Teaching: Sheet learning can be performed via terminals to achieve remote teaching, making sheet setup much easier.

Hardware Deployment Solution

Host Installation: With dimensions of 132mm × 116mm × 48mm and a mounting hole size of 121mm × 105mm, it can be embedded in the panel of the manipulator control cabinet without occupying additional space.

Sensor Layout: The transmitting (T) and receiving (R) sensors are installed on both sides of the manipulator's material grabbing port respectively, covering the detection range of 400mm × 500mm iron sheets. The 5-meter cable length meets the equipment spacing requirements.

Power Supply and Communication: Powered by DC24V, it has a built-in 485 communication module that can connect to a touch screen to display detection data in real time (including single/double-sheet status, counting, etc.).

IV. Application Effects

Quality Improvement: Defective products caused by double iron sheets have been completely eliminated, and the product qualification rate has stabilized above 99%.

Efficiency Breakthrough: The detection response speed reaches 1,200 sheets per minute, matching the high-frequency feeding rhythm of the manipulator and increasing production capacity by 30%.

Cost Optimization: The commissioning-free remote teaching function saves approximately 80% of manual debugging time. The vibration-resistant design of the alloy casing reduces equipment maintenance frequency, cutting comprehensive costs by 45%.

V. Customer Feedback

The client highly recognizes the performance of the Atonm Metal Double-Sheet Detector MDSC-1200C, stating that the product not only perfectly solves the long-standing problem of double-sheet feeding, but also features convenient operation and stable performance, providing strong support for the smooth progress of subsequent production. The client indicated that it will continue to cooperate with us in the future to explore the application of more advanced testing equipment in production, so as to further optimize the production process and improve production efficiency.