Application Case of Silicon Steel Sheet Stamping Overlap Detection - Atonm Metal Double-Sheet Detector MDSC-900E

I. Customer Background

A well-known electronic component manufacturing enterprise has long focused on the production of core electronic components such as transformers and motors. With the continuous improvement of market requirements for product quality and production efficiency, the enterprise is facing severe challenges in the silicon steel sheet stamping process.

II. Customer Working Conditions and Requirements

Material Characteristics

The material used is silicon steel sheet, which is circular ring-shaped, with an inner-outer diameter range of 440 - 880mm and a thickness range of 0.3 - 0.5mm. This special material and shape impose extremely high requirements on the precision and stability of overlap detection during the stamping process.

Production Challenges

In previous production processes, due to the lack of effective double-sheet detection methods, confusion between single and double sheets often occurred during silicon steel sheet feeding. Once double silicon steel sheets enter the stamping die, it will not only cause die damage, increase maintenance costs and downtime, but also result in substantial material waste, seriously affecting production efficiency and product quality. Therefore, the enterprise is in urgent need of a detection device capable of accurately identifying single and double silicon steel sheets.

III. Solution

After connecting with the customer and understanding their working conditions, Atonm engineers finally selected the Atonm Metal Double-Sheet Detector MDSC-900E to solve the customer's problems.

Installation Method

The main unit is installed on the cabinet, which not only facilitates operation and maintenance, but also effectively protects the main unit from the complex environment of the production site. The sensor is installed on the workbench, enabling real-time monitoring of the silicon steel sheet feeding process.

Working Principle

The Atonm Metal Double-Sheet Detector MDSC-900E adopts advanced electromagnetic induction technology. When the silicon steel sheet passes through the sensor, the sensor accurately judges the number of sheet layers based on the detected magnetic field changes. The device features high sensitivity and stability, and can meet the detection requirements of silicon steel sheets with different thicknesses and diameters.

IV. Application Results

Die Protection

According to customer feedback, since the installation of the Atonm Metal Double-Sheet Detector MDSC-900E, the occurrence of double silicon steel sheets entering the die has been almost completely eliminated. This effectively extends the service life of the die and reduces the enterprise's equipment maintenance costs.

Reduced Material Waste

The precise single/double-sheet detection function significantly improves material utilization rate. The material scrappage caused by double-sheet feeding in the past no longer occurs, thus saving the material cost of silicon steel sheets.

Improved Production Efficiency

By avoiding downtime caused by die damage and material waste, production efficiency has been enhanced. The continuous operation time of the production line has increased, and both product output and delivery speed have been improved, helping the enterprise gain more market orders and customer trust.

With its outstanding performance and reliable quality, the Atonm Metal Double-Sheet Detector MDSC-900E has successfully solved the overlap detection problem of the electronic component manufacturing enterprise in the silicon steel sheet stamping process, providing strong support for the enterprise's efficient production and sustainable development. If you also have similar needs, please contact Atonm, and we will provide you with a one-stop solution.