Domestic Atonm Replaces Imported Products, Realizing Double-Sheet Detection Sample for Forging Factories

Project Background

The customer is a professional forging manufacturer. The Japanese double-sheet detection equipment originally used on its production line has malfunctioned, with both the probe and controller damaged, making it unable to operate normally. In view of this, the customer is in urgent need of purchasing new double-sheet detection equipment to ensure the continuity and stability of production.

This manufacturer mainly processes galvanized steel sheets with a thickness range of 0.6 - 2.0mm and large surface areas. What is particularly special is that the customer requires the installation distance of the through-beam probe to reach 100mm. Under normal circumstances, the standard installation distance of such probes for similar equipment is only 30 - 50mm. This demanding requirement has posed great challenges to equipment selection and installation.

Solution

After in-depth and detailed communication with the customer, Atonm's professional engineer team fully understood the customer's needs and actual working conditions, and tailored a highly targeted solution for the customer.

The Atonm MDSC-1000C Metal Double-Sheet Detector equipped with square probes was selected. Relying on its outstanding performance and precise technical debugging, the team successfully overcame the installation distance challenge and accurately installed the sensor probes on the alignment platform. During the sheet conveying process, the equipment can conduct real-time and accurate detection of single and double sheets, and quickly output detection signals, ensuring the efficiency and stability of the production process.

Customer Benefits

This solution perfectly resolves the customer's detection challenges in the feeding process, effectively avoiding the risk of die damage caused by double-sheet feeding, greatly extending the service life of dies and reducing equipment maintenance costs. In addition, precise double-sheet detection reduces the rejection rate and improves production efficiency. Furthermore, the replacement with domestic brand further cuts down the customer's costs. Meanwhile, Atonm double-sheet detector meets the stringent requirement of 100mm probe installation distance, demonstrating the strong adaptability and professionalism of Atonm's solutions.