Atonm Double-Sheet Detection Sensor Empowers Feeding Detection on Cookware Production Lines

I. Project Background

In the highly competitive field of cookware manufacturing, efficient and precise production processes are directly tied to an enterprise's market competitiveness. Our customer, a professional manufacturer specializing in feeding machines, undertook a large-scale cookware production line project. However, a critical challenge emerged in the key feeding stage of the production line: due to the special properties of the stainless steel sheet material, the robotic arm frequently picked up overlapping sheets. This not only disrupted the rhythm of subsequent processing procedures but also posed a severe threat to the final product quality. An effective single-and-double-sheet detection solution was urgently needed to ensure the accuracy and reliability of the material handling process.

II. Analysis of Working Condition Difficulties

Material Characteristics: 0.4mm-thick stainless steel sheets.

Production Rhythm: The production cycle operates at a tight and efficient pace of once every 10 seconds. This requires the sensor to have an ultra-fast response speed, capable of completing detection and feedback within milliseconds to seamlessly integrate with the high-speed production line.

III. Solution

Atonm's engineers conducted comprehensive communication with the customer, gaining a thorough understanding of every detail of the working conditions. Upon receiving the stainless steel sheet samples sent by the customer, the team carried out experimental tests. After multiple rounds of rigorous screening and testing, the MDSC-1000B Double-Sheet Detector was ultimately selected as the optimal solution.

The MDSC-1000B boasts outstanding cost-effectiveness. It adopts an advanced anti-interference circuit design, delivering excellent performance even in environments with strong electromagnetic interference. Equipped with a high-sensitivity probe, it achieves higher detection efficiency and precision. This detector is widely used in industries such as auto parts, metal coating, printing, metal packaging, and hardware stamping for home appliances.

Having undergone tens of thousands of rigorous single-and-double-sheet detection tests, the MDSC-1000B consistently maintained stable and accurate detection results with zero misjudgment rate, winning the customer's trust through its superior performance. The customer subsequently purchased the equipment and installed it on the production line, where the machine demonstrated excellent performance and stable operation.

IV. Customer Benefits

After installing Atonm's MDSC-1000B Double-Sheet Detector, the production efficiency has been improved. The downtime issue caused by overlapping sheet grabbing of the robotic arm in the past has been thoroughly resolved. The production line runs smoothly without interruption, and the production capacity has been significantly increased.