Double-sheet Detection Solution: Atonm MDSC-8000S Helps Automotive Parts Production Upgrade

Customer Background  

The customer is an automation systems company that received an automotive parts production project. The line uses iron sheets 2.5mm thick. To prevent robot grippers from feeding stacked sheets into the press and damaging dies, the line required metal double-sheet detectors. The customer also required a domestic cost effective solution to replace imports.

Solution

Atonm recommended the single-sensor metal double-sheet detector MDSC-8000S. This product provides high sensitivity and stability to accurately detect single and double sheets and prevent die damage.

MDSC-8000S is designed for automotive and parts production, meeting single side sensor installation needs for large sheets and delivering excellent detection performance.

Key Features 

1. One key auto learning

  MDSC-8000S supports one key auto learning so users do not need to distinguish material types, reducing setup time.

2. Fast response

  The device supports up to 200 pcs/min response speed for efficient production.

3. MultisCom optimization algorithm 

  The patented MultisCom algorithm improves detection stability across conditions.

4. Strong anti interference capability 

  The 3mm special alloy housing and four layer PCB design enhance interference resistance.

5. Touch screen control

  Built in RS-485 communication module supports touch screen connection and operation history tracking.

6. Refined production control

  MDSC-8000S can connect to ERP/MES for real time monitoring and easy material switching.

7. Single-sheet learning function

  One key setup learns single sheet parameters, simplifying operation and improving flexibility.

8. High power probe design 

  A high power single-sensor probe meets single and double sheet detection needs, offering cost effectiveness.

Customer Benefits  

By installing the MDSC-8000S, the customer achieved:

1. Reduced production risk: prevented stacked sheets entering dies and protected mold life.

2. Increased production efficiency: automated detection accelerated processes and improved throughput.

3. Lower production cost: domestic replacement of imports reduced cost while ensuring high performance.