Application of Atonm Communication-version Double-Sheet Detector MDSC-1000C on Stamping Feeder

Project Background

In modern manufacturing, improving production efficiency and product quality is critical for sustained business growth. A machinery manufacturer uses a stamping feeder to process steel plates on its stamping line. In practice, varying material thickness and multiple material sizes cause double-sheet overlaps during feeding, leading to reduced efficiency and unstable product quality. The customer therefore needed an efficient double-sheet detection device to enhance line stability.

Customer Pain Points

After technical discussion, the customer requirements and working conditions were identified as follows:

Equipment type: Stamping feeder  

Material type: Steel plate, about 2mm thick, minimum size roughly A3  

Number of material variants: 16 different materials  

Production rhythm: one feed every 10 seconds

Solution

Atonm analyzed the situation and recommended the Atonm double-sheet detector MDSC-1000C with communication capability. This general-purpose double-sheet detector features a built-in Modbus-485 communication module, supports multi-material switching without repeated material learning, and helps the customer handle diverse material types and varying thickness with ease.

MDSC-1000C Applicable Scenarios：

- Production lines with frequent material changes

- Industry applications: PCB, automotive parts, metal coating, printing, metal packaging, household appliance stamping, etc.

- Integration into robot automatic loading and unloading systems

Customer Benefits

The successful application of the Atonm communication-version double-sheet detector MDSC-1000C on the stamping feeder improved detection efficiency and delivered economic benefits and competitive advantages:

1. Improved product quality: Effective double-sheet detection reduced defect rates and enhanced market competitiveness.

2. Increased production efficiency: Line throughput improved, yielding higher output and shorter delivery times.

3. Cost savings: Reduced waste and manual intervention lowered operational costs.