3D Stamping Robot Feeding Overlap Detection Case Study

Project background

The customer specializes in high-precision multi-station manipulators and robot integration for stamping automation. To ensure stamping accuracy and quality, feeding overlap detection is critical. The customer asked Atonm to provide a solution to ensure there is no overlapping during feeding that could damage parts or dies.

Solution

Install Atonm double-sheet detectors MDSC-1000B in the robot's feeding area to tightly integrate detection with the robot control system for real-time data transfer. Before feeding the manipulator checks the part status; during feeding the Atonm detector monitors continuously. If overlap is detected, it issues an alert and notifies the robot controller. The robot stops feeding and displays a prompt for the operator to intervene and correct part position. After confirmation, feeding restarts and detection continues to ensure no further overlap.

The Atonm MDSC-1000B is a cost-effective double-sheet detector with anti-interference circuit design for strong electromagnetic environments, equipped with high-sensitivity probes for excellent detection efficiency and accuracy.

Customer benefits

Introducing Atonm double-sheet detectors promoted the line's automation upgrade, substantially reducing overlap incidents and improving overall production efficiency. Defect rates caused by overlap decreased, operator workload was reduced, and the production workflow became smoother.