Application of Atonm Dual-Sheet Sensor in Aluminum Pipe Elbow Automated Stamping Line

Project Background

The customer is a high-tech enterprise specializing in providing complete automated stamping solutions. They offer robotic stamping lines, multi-station stamping lines, synchronous stamping lines, custom non-standard robotic stamping lines, hot forming stamping lines, blanking lines, and other services. Recently, on one of their aluminum pipe elbow automated stamping lines, the 6-station feeding hopper required reliable single/double-sheet detection for metal sheets to prevent stacked sheets from entering the stamping process, avoiding die damage and material waste.

Solution

After receiving the customer's request, our engineers immediately contacted them to understand the production environment and working conditions. Based on the analysis, we proposed an effective solution using the Atonm Metal Double-Sheet Detector paired with square probes. We installed the sensor on the sheet feeding slide and equipped a telescopic device. When the robot places sheets onto the slide, the sensor checks for stacked sheets; the robot then picks and transfers the sheet into the stamping die for processing.

Customer Benefits

The double-sheet detector plays an important role in fully automated stamping production lines and brings multiple benefits to the customer. The Atonm Metal Double-Sheet Detector features a simple and practical structure that is easy to install and maintain. It can accurately detect single or double metal sheets, ensuring stacked sheets do not enter the stamping process, thereby preventing die damage and material waste, and improving production efficiency and product quality.

Additionally, our single/double-sheet detector offers good stability and long-term reliable operation, reducing line downtime and maintenance costs. It provides customers with a more efficient, reliable, and stable production line, enhancing production efficiency and product quality and delivering tangible economic benefits and market competitiveness.