[Metal Double-Sheet Detector 900E] Jiangsu Auto Parts Supplier Upgrades Line to Solve Double-Sheet Issues in Riveting Thin Parts

1. Customer Introduction

The customer is a large auto parts supplier in Jiangsu with over 10,000 square meters of production facilities. They supply high-quality parts to major auto manufacturers and enjoy a strong market reputation.

2. Project Requirement

The production line has a riveting step for thin stainless steel sealing washers with only 0.25mm thickness and 8g weight. During suction pick-up, it is easy to pick double sheets, causing two washers to be riveted and producing defects. The customer wants a fully automated upgrade to increase capacity.

3. Solution

Atonm provided an advanced double-sheet detection system for high-speed detection of thin sheet materials to prevent double pickups. The solution includes a full automation retrofit tailored to the customer production conditions.

Engineers evaluated motion, cycle time, communications and environmental interference, and recommended initial manual testing with sample parts followed by continuous lab testing. After verification, a suitable product model is chosen for deployment.

4. Product Advantages

We recommended the Metal Double-Sheet Detector 900E which can detect 0.1mm-2.5mm iron, nickel, copper and stainless steel, and 0.1-8mm aluminum. It supports 600 checks per minute, non-contact dual-probe detection to avoid material damage, and proven durability.