Efficient Overlap Detection Solution — MDSC-9000S Brings Greater Value and Competitive Advantage

Project Background

The customer provides comprehensive factory equipment and automation assembly solutions. To meet feeding overlap detection needs, they sought a metal double-sheet detector. Considering prior use of a German brand, the customer explored domestic alternatives. After market research, they approached our team to provide an innovative solution.

Solution

The customer’s use case includes a multi-station stamping line. Steel thickness ranges 0.5–3.2mm, aluminum 0.5–2.5mm. We recommended the MDSC-9000S metal double-sheet detector, Atonm’s flagship product comparable to leading German brands.

MDSC-9000S features:

- Suitable for metal thickness 0.2–4.0mm with excellent anti-interference performance for stable and accurate detection.

- Space-saving “1-to-2” design reduces cost.

- Compatible with mixed steel-aluminum lines.

- Stores 200 material recipes for quick changeovers.

- Supports Profinet, 485, IO for ERP/MES integration.

Customer Benefits 

By adopting MDSC-9000S, the customer achieved:

- Reduced installation footprint and cost savings.

- Stable line operation and less material waste and die damage.

- Lower scrap rate and improved product quality and efficiency.

- Smarter, more efficient production management to support Industry 4.0 goals.

Atonm’s solution delivered efficient, accurate overlap detection and added value to the production line.