Application of MDSC-9000S Metal Sheet Stacking Detection Sensor on Automotive Side Panel Plasma Welding Line

Customer Profile:

The customer is a well-known automotive parts manufacturer with multiple production bases. This application requires stacking detection devices on the automotive side panel plasma welding line to work with robot feeding and ensure accurate sheet pickup.

Solution:

Atonm engineers recommended installing a contact-type single-probe "1-to-2" Metal Double-Sheet Detector with communication — MDSC-9000S. Two probe heads are mounted on the robot; while the robot grabs the metal sheet, the sensors detect sheet stacking in real time. On abnormal detection (double or multiple sheets), an alarm is issued and the robot places the abnormal sheet aside for rechecking.

Product introduction:

The Atonm metal sheet stacking detection sensor MDSC-9000S is designed for the automotive industry with performance comparable to German benchmark brands. It accurately detects sheet stacking, preventing double or multi-sheet entry and improving line stability and efficiency.

Stacking Detection Sensor MDSC-9000S features:

Effect and Benefits:

With this sensor application, the customer achieved higher automation and intelligence on the side panel production line. High-precision detection reduced stacking errors and scrap, improved quality and efficiency, and minimized downtime and production costs.

The successful MDSC-9000S deployment delivered real benefits and process improvements, helping the customer strengthen competitiveness.

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