Laser Sensor Application: Automatic bottle counting on production lines

Company Overview:

The customer is a pharmaceutical bottling manufacturer located in Shenzhen. They faced a critical issue on their line: accurately counting filled bottles. Since some bottles are black, previous fiber-optic sensors could not reliably detect them, undermining confidence in photoelectric solutions. The customer urgently needed a viable solution.

Project Requirements:

The customer required a reliable, efficient counting solution to accurately tally bottles passing on the production line. Traditional fiber-optic sensors failed to detect black bottles, so a new approach was needed. The customer sought a technology partner to provide and implement a workable solution.

Solution:

After analyzing the requirements, Atonm engineers recommended using a Laser Sensor for automatic bottle counting. Laser sensors are high-precision devices that measure distance to detect objects and enable precise counting.

Engineers performed laboratory tests to verify that the Laser Sensor could accurately detect black bottles. Test results were compiled into a demonstration video for the customer, which helped restore confidence in the sensor performance.

Engineers then conducted on-site tests, carefully installing and calibrating the Laser Sensor on the production line. The Laser Sensor demonstrated excellent counting accuracy and stability, successfully resolving the customer's counting issue.

Customer Benefits:

By using Atonm's Laser Sensor solution, the customer solved the counting problem and achieved precise counts for black bottles, avoiding manual counting errors and complexity. The high precision and stability of the Laser Sensor ensured efficient production and simplified workflows, reducing labor costs.

Summary:

With Atonm's Laser Sensor solution, the pharmaceutical bottling manufacturer achieved accurate automatic counting on their production line. The Laser Sensor's high precision, fast response, and stability make it an ideal choice. By adopting this solution, the customer simplified operations, improved efficiency, and lowered labor costs. Atonm remains committed to providing innovative solutions to help customers upgrade and optimize automated production lines.